Monday, October 13, 2014

DIY Tray Stand, made for an old Tool Box

Howdy!  I am happy to share my DIY tray stand, made for an old tool box today.  I shared this back in August at My Repurposed Life.
MyLove2Create DIY Tray Stand
I obviously have a thing for cool old metal boxes, as you can see in my first Metal box Makeover.  So when I saw this one at the Restore for only $3 it had to come home with me, plus it was orange, I have a few orange lovers in my home.
old tool box
Here it is with lovely sticker and all.  I thought it would be fun to make some kind of stand for it so it would be useful, you know up off the floor, and cute too.  As luck would have it, my friend said her dad was getting rid of some scrap plywood I hurried over and came home with a good stash along with some 1x2's, so I set to work with my new free wood. :)
making wooden box for old tool box
I started with my metal box and set it on a scrap piece of plywood.  After I traced around the box onto the plywood I cut it out with  my circular saw.  Then with the scrap 1x2's I had collected I cut them to fit around the plywood.  I used gorilla wood and stapled the short ends first and then finished off with the long ends.  One tray all built!
MyLove2Create DIY Tray Stand
Perfect fit!  You can see I added a picture of the price tag.
Cleaning off sticker from tool box
Of course I wasn't a fan of the ugly sticker on the top, but I knew I could take care of that.  I used equal parts (maybe...I didn't actually measure) of baking soda and vegetable oil and mixed them up.  I spread it over the entire sticker and let it sit for at least 10 minutes, for me it was more like 30 because I got busy and forgot.  Then I scrubbed in a circular motion with a metal scraper and removed the top layer.  There was a thin layer left, so I spread more stuff on and let it sit for 10 min again.  After scrubbing this time it all came off!  I cleaned the whole box with a soapy rag, wiped it with a clean rag, and dried it.
trays build and legs ready to assemble for tray stand
While the sticker on the box was "soaking" I went out to the shed to make another tray the exact same size.  I also grabbed some scrap 1x2's from my Master Closet Makeover to use for supports between the trays.
attaching legs with pocket holes
I cut them to 13 inches each and drilled pocket holes with my Kreg jig K4 into each end.  Then I started attaching them to the bottom tray with my pocket hole screws.  For the first one I used my right angle clamp, but found I didn't need it for the rest... probably because I was drilling down the boards were secured against the sides, normally I use it because it really helps to hold my boards tight so they don't separate when I screw them together.
all legs attached to bottom tray
They went in really easily.  Now to attach the top tray...
attaching top tray to legs
I set it upside down and attached the supports to the bottom.  All it needed now were some great legs, and boy do I have some legs... ha ha! No, not mine :)
legs for tray stand
These babies were a $1 at the Restore, for all four.  I got them a few years ago before the new manager took over and raised the I miss the good old days.  Anyway, they don't look like much because they are covered with a thick ugly brown, something...  Easily taken care of with a sander.
attaching legs to bottom tray
I sanded the legs first with 60 grit and then finished with 100 to make them nice and smooth, who would cover up that pretty wood?!  Here you can see I am trying out how I want to attach them to the bottom tray.  I had the leg mounting plates from when I turned an end table into a desk I love them because you have the option to screw the legs in straight or at an angle.  I used the angle.

I also filled in the nail and pocket holes with spackle.  After sanding it was ready for paint and stain.
staining legs and trays
I used wood conditioner and Rust-oleum Kona (surprise, surprise) on the trays and legs.  After I stained the tray bottoms I noticed that I hadn't sanded off all the glue that was on the plywood so I had some splotches, I will have to see how to fix that... I was happy with the legs though.
painting trays and legs
I taped off the tray bottoms and painted the rest with my left over can of Heirloom white I had used on my Entry Table made from Reclaimed Lumber.  
adding stripes to trays
I decided to cover up the glue splotches with stripes!
MyLove2Create DIY Tray Stand
After some poly, I attached the legs and my tray stand was done.  I was loving it!
MyLove2Create DIY Tray Stand
I put in the old tool box, now nice and clean.  It is a great burst of color when you walk in my front door....happiness :)
MyLove2Create DIY Tray Stand
Not a trace of sticker left on the top.
MyLove2Create DIY Tray Stand
I haven't quite decided what to put inside yet...
MyLove2Create DIY Tray Stand
I am sure I will figure out something!
MyLove2Create DIY Tray Stand
And if I decide I don't want to use the tool box?  It is a very cute tray stand on it's own!  If you want to check out my DIY Tapered tray you see on the top you can here.
MyLove2Create DIY Tray Stand
Of course a shot of those great legs, they look SO much better.
MyLove2Create DIY Tray Stand
Amazing what a metal box can inspire isn't it!  

So, do you have any tool boxes laying around?  They just might need some TLC to make a great statement in your home!


*This post contains Affiliate links.
I will be linking to these parties.


  1. Mindi I love your tray stand on it's own or with the old tool box. Talk about turning junk into treasure!
    Marie@The Interior Frugalista

  2. So cool! Love the bright toolbox and the versatility of the stand. I even see a nice drink stand for a party. You make so many beautiful pieces. Pinning.

  3. I <3 your tool box and stacking idea!! Pinned

  4. Your handy DIY skills awe me! Do you teach classes?? This is just awesome. I feel like I say something similar in all my comments to you! :) You are what make link parties like Trash 2 Treasure Tuesday great!! Thanks so much for being a part of it. Pinning to the Highlights board!

  5. Wow, what an amazing creation! I love that orange box, and thank you for the tip on how to get rid of the sticker. Love the table!! Thanks so much for sharing at Vintage Inspiration Party.

  6. great idea! This is the kind of project I love.

  7. What a lot of work you did on this tray stand; it came out beautiful. I do love tool boxes and anything with rusty old metal or chippy old paint. That must be what caught my eye and brought me to your blog from My Romantic Home. I love your orange tool box and how you displayed it.

  8. Your projects never cease to amaze me! You are so creative and I am loving that old tool box. I think I need a restore near me! Thank you for sharing. I'll be featuring this project on tonight's Merry Monday party at 8 CST! Be sure to check it out.

  9. What talent! It's really neat and pretty! Thanks for linking. Come back Monday!

  10. I love the white and stain strips a lot! There is something about the contrast that I find elegant and warm. As far as that orange tool box - yep, I have an orange lover over here too. :) Great find!

  11. What a fun look! I absolutely love it. Thanks for sharing it on Merry Monday.

  12. Featuring on today's Trash 2 Treasure Tuesday! :)

  13. What a great job! Thanks so much for stopping by the creative spark link party hope you will link up with us again today

  14. Talk about re-purposing at its best! Love the white and orange combo, great project Mindi!

  15. Love this Mindi!! Love the colors too. I'll be featuring your project this week. Thanks for sharing @DearCreatives Inspiration Spotlight party! Theresa

  16. dang new Restore manager!! Raising prices and all...


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